import cadquery as cq from cq_gears import SpurGear import copy, math from shapely.geometry import LineString from shapely.geometry import Point slant_degree=15.0 thickness=20 rod_thickness=15.2 loop_thickness=1.5 wall_width=1.6 stepper_motor_size=42 lid_thicknesss = 5 offset=9 part_thinkness=20 gear_thinkness=10 large_gear_diameter=8.5 gap = stepper_motor_size * math.sin(math.radians(slant_degree)) / math.sin(math.radians(90-slant_degree)) width = math.sqrt(gap**2 + stepper_motor_size**2 - 2*gap*stepper_motor_size*math.cos(math.radians(90))) d=25 t=7 mount_gap=2 end_x=gap+stepper_motor_size-5 end_y=-4.5 angle=40 outer_ring_diameter=rod_thickness+2*loop_thickness center_x=end_x-math.cos(math.radians(angle))*outer_ring_diameter/2 center_y=end_y-math.sin(math.radians(angle))*outer_ring_diameter/2 def findRodInter(n_x, n_y): p = Point(center_x, center_y) c = p.buffer(rod_thickness/2).boundary l = LineString([(n_x, n_y), (n_x+100*math.cos(math.radians(-slant_degree)), n_y+100*math.sin(math.radians(-slant_degree)))]) i = c.intersection(l) if len(i.geoms) > 1 and i.geoms[0].coords[0][0] > i.geoms[1].coords[0][0]: x = i.geoms[1].coords[0][0] y = i.geoms[1].coords[0][1] else: x = i.geoms[0].coords[0][0] y = i.geoms[0].coords[0][1] return x, y def createOutline(ex_amount): base = cq.Workplane('XY').lineTo(0,offset).polarLine(stepper_motor_size, 90-slant_degree) base = base.hLine(width).polarLine(stepper_motor_size-5,270-slant_degree).tangentArcPoint((end_x, end_y), relative=False) outer_x=center_x+math.cos(math.radians(270-slant_degree))*outer_ring_diameter/2 outer_y=center_y+math.sin(math.radians(270-slant_degree))*outer_ring_diameter/2 base = base.threePointArc((center_x+outer_ring_diameter/2 ,center_y), (outer_x, outer_y)).polarLine(d, 180-slant_degree).vLine(t) n_x=base.val().endPoint().toTuple()[0] n_y=base.val().endPoint().toTuple()[1] coor_x, coor_y = findRodInter(n_x, n_y) last_x, last_y = findRodInter(n_x, n_y+mount_gap) base = base.lineTo(coor_x, coor_y) base = base.threePointArc((center_x+rod_thickness/2, center_y), (last_x, last_y)) base = base.polarLine(d, 180-slant_degree).close().extrude(ex_amount) # Fillets outer_fillets=2.5 base = base.edges('|Z and >Y').fillet(outer_fillets) base = base.edges('|Z and <X').fillet(outer_fillets) base = base.edges('|Z').edges('<<Y[-2]').fillet(5) return base lid = createOutline(-lid_thicknesss).translate((0,0,part_thinkness)) base = createOutline(part_thinkness) # Shell copy = base.faces('>>Z[0]').workplane().center(0, -offset-loop_thickness).polarLine(stepper_motor_size, slant_degree).polarLine(-2*stepper_motor_size, 90+slant_degree).hLine(-2*stepper_motor_size).close().cutThruAll() copy = copy.faces('+Z').workplane().center(0, -offset-loop_thickness).polarLine(2*stepper_motor_size,-slant_degree).vLine(stepper_motor_size).hLine(-2*stepper_motor_size).close().cutBlind(-lid_thicknesss) base = base.faces('+Z').shell(-wall_width) base = base.add(copy) base = base.faces('<<Z[0]').workplane().center(0, offset+loop_thickness).polarLine(stepper_motor_size, -slant_degree).polarLine(stepper_motor_size, -slant_degree-3.75).vLine(2*stepper_motor_size).hLine(-2*stepper_motor_size).close().cutBlind(-lid_thicknesss) # Stepper motor mount points stepper_hole_width=31.0 stepper_hole_radius=stepper_hole_width/2*math.sqrt(2) stepper_center = cq.Workplane('XY').center(0, -offset-loop_thickness).lineTo(0, offset).polarLine(stepper_motor_size/2, 90-slant_degree).polarLine(stepper_motor_size/2, -slant_degree).val().endPoint().toTuple() base = base.faces('>>Z[0]').workplane().center(stepper_center[0], -stepper_center[1]).circle(22.5/2).pushPoints([(stepper_hole_radius*math.cos(math.radians(45+slant_degree)),stepper_hole_radius*math.sin(math.radians(45+slant_degree))), (stepper_hole_radius*math.cos(math.radians(135+slant_degree)),stepper_hole_radius*math.sin(math.radians(135+slant_degree))),(stepper_hole_radius*math.cos(math.radians(225+slant_degree)),stepper_hole_radius*math.sin(math.radians(225+slant_degree))),(stepper_hole_radius*math.cos(math.radians(315+slant_degree)),stepper_hole_radius*math.sin(math.radians(315+slant_degree)))]).circle(3/2).cutBlind(-wall_width) lid = lid.cut(base) copy = lid.faces('>>Z[0]').workplane().center(0, -offset-loop_thickness).polarLine(stepper_motor_size*2, slant_degree).polarLine(-2*stepper_motor_size, 90+slant_degree).hLine(-3*stepper_motor_size).close().cutThruAll() lid = lid.faces('>Z[0]').shell(.000001-wall_width) lid = lid.add(copy) lid = lid.faces('>Z[1]').workplane().center(stepper_center[0], -stepper_center[1]-offset-loop_thickness).circle(5).extrude(lid_thicknesss-wall_width) lid = lid.faces('>Z[0]').workplane().circle(5/2).cutThruAll() gear_gap=0.2 base = base.faces('<Z[1]').workplane().center(21,20.15).circle(26.5).cutBlind(-gear_thinkness-gear_gap) t=11/2 base = base.faces('<Z[2]').workplane().hLine(t, forConstruction=True).threePointArc((-t,-t/2),(0,t)).polarLine(t, -slant_degree).close().extrude(-lid_thicknesss+wall_width) gear_offset=0.5 base = base.faces('<Z[2]').workplane().circle(large_gear_diameter/2-gear_offset).extrude(gear_thinkness/2) base = base.faces('<Z[2]').workplane().circle(2).cutBlind(-part_thinkness/2+wall_width) lid = lid.faces('>Z[0]').workplane().center(21,-20.15).hLine(t, forConstruction=True).threePointArc((-t,t/2),(0,-t)).polarLine(t, slant_degree).close().extrude(-lid_thicknesss+wall_width) lid = lid.faces('>Z[0]').workplane().circle(large_gear_diameter/2-gear_offset).extrude(gear_thinkness/2) lid = lid.faces('>Z[0]').workplane().circle(2).cutThruAll() m_hole_diameter=6 m_hole_depth=3 lid = lid.faces('<Z[0]').workplane().circle(m_hole_diameter/2).cutBlind(-m_hole_depth) # Threaded insert base = base.faces('<<Y[-1]').workplane().center(-5,0).circle(6.5/2).cutBlind(-t-mount_gap*2-6) base = base.faces('<<Y[-1]').workplane().circle(8.5/2).cutBlind(-t-mount_gap) # Fastener fastener_width = 11 fastener_height = 3.5 fastener_length = 20 base = base.faces('<<Y[-1]').workplane().circle((fastener_width+1)/2).cutBlind(-4) fastener = base.faces('<<Y[-4]').workplane().circle(fastener_width/2).extrude(4.5+fastener_height, combine=False) fastener = fastener.faces('<<Y[-1]').workplane().center(-fastener_length,0).line(20,-fastener_width/2).vLine(fastener_width).close().extrude(-fastener_height) fastener = fastener.faces('<<Y[-1]').workplane().circle(fastener_width/6).extrude(-fastener_height) fastener = fastener.faces('<<Y[-1]').center(fastener_length,0).sketch().regularPolygon(8.5/2,6,tag='outer').finalize().cutBlind(-4) fastener = fastener.faces('<<Y[-6]').workplane().circle(5/2).cutThruAll() # Gears mod=0.8 l_gear = cq.Workplane('XY').gear(SpurGear(module=mod, teeth_number=63, width=gear_thinkness, bore_d=large_gear_diameter)) l_gear = l_gear.translate((21+stepper_center[0],20.15+stepper_center[1]+offset+loop_thickness,(gear_thinkness+gear_offset)/2)) s_gear = cq.Workplane('XY').gear(SpurGear(module=mod, teeth_number=11, width=gear_thinkness, bore_d=4.5)) s_gear = s_gear.translate((stepper_center[0],stepper_center[1]+offset+loop_thickness,(gear_thinkness+gear_offset)/2)) # Render show_object(base, name='Follow Focus Base') show_object(lid, name='Follow Focus Lid') show_object(fastener, name='Follow Focus Fastener') show_object(l_gear, name='Follow Focus Large Gear') show_object(s_gear, name='Follow Focus Small Gear')