import cadquery as cq from cq_gears import SpurGear import math from shapely.geometry import LineString from shapely.geometry import Point # M3 screws for attaching lid m3_tap=2.5 m3_head_diameter=6 m3_head_depth=3 m3_passthrough=3.5 # Fastener dimensions fastener_width = 11 fastener_height = 3.5 fastener_length = 20 # NEMA 17 stepper motor stepper_motor_size=42.0 stepper_hole_width=31.0 # Case part_thinkness=20 outer_fillets=2.5 slant_degree=15.0 wall_width=1.6 loop_width=wall_width loop_angle=40 rod_diameter=15.2 offset=9 tab_height=7 tab_width=25 # Gears mod=0.8 gear_gap=0.2 gear_offset=0.5 large_gear_diameter=8.5 gear_thinkness=10 # Other mount_gap=2 # Calculated values lid_thicknesss = (part_thinkness-gear_thinkness)/2 gap = stepper_motor_size * math.sin(math.radians(slant_degree)) / math.sin(math.radians(90-slant_degree)) width = math.sqrt(gap**2 + stepper_motor_size**2 - 2*gap*stepper_motor_size*math.cos(math.radians(90))) end_x=gap+stepper_motor_size-5 end_y=-4.3 outer_ring_diameter=rod_diameter+2*loop_width center_x=end_x-math.cos(math.radians(loop_angle))*outer_ring_diameter/2 center_y=end_y-math.sin(math.radians(loop_angle))*outer_ring_diameter/2 def findRodInter(n_x, n_y): p = Point(center_x, center_y) c = p.buffer(rod_diameter/2).boundary l = LineString([(n_x, n_y), (n_x+100*math.cos(math.radians(-slant_degree)), n_y+100*math.sin(math.radians(-slant_degree)))]) i = c.intersection(l) if len(i.geoms) > 1 and i.geoms[0].coords[0][0] > i.geoms[1].coords[0][0]: x = i.geoms[1].coords[0][0] y = i.geoms[1].coords[0][1] else: x = i.geoms[0].coords[0][0] y = i.geoms[0].coords[0][1] return x, y def createOutline(ex_amount): base = cq.Workplane('XY').lineTo(0,offset).polarLine(stepper_motor_size, 90-slant_degree) base = base.hLine(width).polarLine(stepper_motor_size-5,270-slant_degree).tangentArcPoint((end_x, end_y), relative=False) outer_x=center_x+math.cos(math.radians(270-slant_degree))*outer_ring_diameter/2 outer_y=center_y+math.sin(math.radians(270-slant_degree))*outer_ring_diameter/2 base = base.threePointArc((center_x+outer_ring_diameter/2 ,center_y), (outer_x, outer_y))\ .polarLine(tab_width, 180-slant_degree).vLine(tab_height) n_x=base.val().endPoint().toTuple()[0] n_y=base.val().endPoint().toTuple()[1] coor_x, coor_y = findRodInter(n_x, n_y) last_x, last_y = findRodInter(n_x, n_y+mount_gap) base = base.lineTo(coor_x, coor_y) base = base.threePointArc((center_x+rod_diameter/2, center_y), (last_x, last_y)) base = base.polarLine(tab_width, 180-slant_degree).close().extrude(ex_amount) # Fillets base = base.edges('|Z and >Y').fillet(outer_fillets) base = base.edges('|Z and >Z[0]').workplane().center(0, -offset-loop_width)\ .polarLine(stepper_motor_size, slant_degree)\ .polarLine(-2*stepper_motor_size, 90+slant_degree)\ .hLine(-2*stepper_motor_size).close().cutThruAll() copy = copy.faces('+Z').workplane().center(0, -offset-loop_width)\ .polarLine(2*stepper_motor_size,-slant_degree)\ .vLine(stepper_motor_size)\ .hLine(-2*stepper_motor_size)\ .close().cutBlind(-lid_thicknesss) base = base.faces('+Z').shell(-wall_width) base = base.add(copy) base = base.faces('<>Z[0]').workplane().center(stepper_center[0], -stepper_center[1])\ .circle(22.5/2)\ .pushPoints([(stepper_hole_radius*math.cos(math.radians(45+slant_degree)),\ stepper_hole_radius*math.sin(math.radians(45+slant_degree))),\ (stepper_hole_radius*math.cos(math.radians(135+slant_degree)),\ stepper_hole_radius*math.sin(math.radians(135+slant_degree))),\ (stepper_hole_radius*math.cos(math.radians(225+slant_degree)),\ stepper_hole_radius*math.sin(math.radians(225+slant_degree))),\ (stepper_hole_radius*math.cos(math.radians(315+slant_degree)),\ stepper_hole_radius*math.sin(math.radians(315+slant_degree)))])\ .circle(3/2).cutBlind(-wall_width) lid = lid.cut(base) copy = lid.faces('>>Z[0]').workplane().center(0, -offset-loop_width)\ .polarLine(stepper_motor_size*2, slant_degree)\ .polarLine(-2*stepper_motor_size, 90+slant_degree)\ .hLine(-3*stepper_motor_size).close().cutThruAll() lid = lid.faces('>Z[0]').shell(.000001-wall_width) lid = lid.add(copy) lid = lid.faces('>Z[1]').workplane().center(stepper_center[0], -stepper_center[1]-offset-loop_width)\ .circle(5).extrude(lid_thicknesss-wall_width) lid = lid.faces('>Z[0]').workplane().circle(5/2).cutThruAll() base = base.faces('Z[0]').workplane().center(21,-20.15)\ .hLine(t, forConstruction=True)\ .threePointArc((-t,t/2),(0,-t))\ .polarLine(t, slant_degree)\ .close().extrude(-lid_thicknesss+wall_width) lid = lid.faces('>Z[0]').workplane().circle(large_gear_diameter/2-gear_offset).extrude(gear_thinkness/2) lid = lid.faces('>Z[0]').workplane().circle(2).cutThruAll() lid = lid.faces('